SettlerSIMs...A fully Mass Conservative 3-Dimensional Process/Clarifier Model
Primary and secondary clarifiers are an integral part of the activated sludge process – crucial components that often determine the success or failure of the whole treatment system. A clarifier with good performance in one process may not work well in another process design due to different solids inventory in different processes. Hydrosims has been using a fully mass conservative clarifier model in many process retrofit and clarifier trouble shooting projects world wide to improve design and operation practices. The model-assisted analysis allows us to predict how the clarifiers would operate under different conditions. The impact of any design change can be simulated before it is implemented.
The unsteady three-dimensional models are based on CFD theory. This unique clarifier model is a powerful tool to evaluate any clarifier designs and modifications by simulating tank internal hydraulics behavior and sludge blanket movement. The research of Hydrosims connected with the development of clarifier model has been published in many technical journals. Our work is generally recognized as the state of the art by the international engineering modeling community.
A commercial available CFD package may not be a ready solution
When a commercial available CFD package is going to be selected for wastewater treatment processes, modelers should notice that the Relative Density impact (density variations/flow convection) in this area is often much stronger than that in the applications where the CFD packages were originally developed and applied for. In addition to the density impact (under extremely low flow conditions), the mass balance (conservation) at every time step of model integration has extremely strict requirement.
Some CFD modelers often believe that they are able to obtain clarifier modeling technology by simply adopting a commercial available Computational Fluid Dynamic (CFD) package. These modelers most likely thought they could handle the density impact until they actually include the density source term in the momentum equation. The strong numerical instability due to the density variations in their model makes the simulation convergence almost impossible and forces them to falsely disconnect the density impact with flow simulations.
Modeling results and field data before and after clarifier retrofit
The clarifier model was used in the Passaic Valley Sewerage Commission Wastewater Treatment Plant (PVSC) in Newark, which is one of the largest WWTPs (400 Million Gallon/Day) in the United States. Table presented above shows model predictions and field data before and after clarifier modifications.